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BioFactory Energy

United Kingdom|Agritech

Overview

Executive Summary

Innovative slurry-to-energy technology for smaller dairy farms to reduce farm energy costs and GHG emissions. 

The system is modular, robust and easily deployable, providing the benefits of on-farm energy generation to the 6,700 smaller UK dairy farms that currently have no access to this technology. 

What do we do?

BioFactory has developed Micro AD Farm™, an innovative, scalable micro Anaerobic Digestion (“AD”) solution built into shipping containers. 

The technology, which is aimed at 100-500 cow dairy farms, captures methane emissions from cow slurry and converts it into energy, usable on-farm, reducing operating costs. Existing AD technologies are very expensive and do not provide the typical farmer a cost-effective solution. 

The UK addressable market for BioFactory's principal product is estimated to be between £600m and £2bn. The system would also have considerable environmental benefits by reducing greenhouse gas (“GHG”) emissions. As a result of increasing energy prices, interest from farmers is high and BioFactory already has a healthy sales pipeline. 

Investment Highlights

Designed a commercially viable solution to reduce GHG emissions on smaller dairy farms that has been validated by an independent panel of industry experts 

  • A typical system will save at least 20t CO2e per annum (the equivalent of 50,000 miles driven by an average car)
  • Following the start of operations in April 2020, BioFactory has raised £646,000 in three tranches of grant funding (Innovate UK - £380,000; Welsh Government - £266,000) alongside £270,000 in private equity), to develop and deploy two prototypes that validate the design and system operation. 
  • The first full-sized prototypes were deployed on-farm in May and September 2022 respectively. These prototypes use the biogas to fuel a hot water boiler. 
  • An Extended Prototype Phase is now planned to validate the technology over a full calendar year. Two further prototypes will therefore be deployed in 2023, that will be paid for by the farmer. These systems will also test the product with a CHP (Combined Heat & Power) engine that will generate electricity, as well as heat. The farm locations for both these prototypes are currently under negotiation. 
  • BioFactory's product is patent pending for the process and construction of its Micro AD Farm system. 
  • There is high interest from the target market as it addresses a major concern, namely rising energy prices.
  • BioFactory is seeking £1,100,000 for this round to fund working capital and overheads to deliver early commercial sales, followed by expanding to full commercialisation.

Vision

BioFactory’s vision is to expand access to micro-scale AD technology to reduce GreenHouse Gas emissions and support the transition to Net Zero farming. Starting with the UK dairy sector, BioFactory seeks to expand its technology into other UK agricultural sectors such as beef and pig farming, and to deploy the technology in overseas markets via a licensing model.

Problem and Solution

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Competitive Advantage

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Company Highlights

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Investment Offering

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